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Web Flex Machines
Web Flex Machines


Aluminum Foil Printing Machine

Our company is listed among the most prominent manufacturers and exporters of best quality Aluminum Foil Printing Machine. These machines are manufactured in our equipped manufacturing facility under the strict supervision of an expert team. Offered printing machines are rigorously checked by our quality controllers before their final dispatch. These machines are acknowledged for their easy installation, simple functionality and optimum performance.

Aluminum Foil Printing Machine

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Aluminum Foil Printing Machine
Approx. Rs 12 Lakh / Piece
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This Aluminum Foil Printing Machine (Model AFP500), widely used throughout the world for Printing on Aluminum Foil, Blister Labels, Polyester, PVC, BOPP, Paper, Laminated Foil, etc. Heavy CI frames for high speed operation and trouble free performance.To ensure high standards of quality, the offered machine is manufactured using latest technology and state-of-the-art machinery. The offered machine is widely appreciated for its excellent performance and noiseless operations.

Features:

  • Dimensional accuracy
  • High functionality
  • Tough body
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Pharma Foil Printing Machine

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Pharma Foil Printing Machine
Approx. Rs 17 Lakh / Piece
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Widely used throughout the world for Printing on Aluminum Foil, Labels, Polyester, PVC, BOPP, Paper, Laminated Foil, etc. Printing Width available from 300mm to 1200mm) Heavy CI frames for high speed operation and trouble free performance. Machine comprises of Unwind Trolley Unit with Web Aligners, Printing Stations (1 to 8 colours), Rewinding units, Pneumatically operated Rubber Roll Impression Systems, Motorized registration system, Blowers and Heaters for Each Printing Stations, Ink Circulation Pumps, Tension Control Clutch and Brake system, Web Video Inspection, Optional Split Unit System ensures that you can use your one single machine for 2 different printing jobs at the same.

Available in 5 different models
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Alu Alu Foil Printing Machine

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Alu Alu Foil Printing Machine
Approx. Rs 10 Lakh / Piece
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Alu Alu Foil printing Machine:
Can Print on LDPE, HDPE, LLDPE, PPCP, HMHDPE, Pet Film (10 micron) foil (35 Micron) paper (Up to 50 GSM) Polyester (10-20 Micron) BOPP PVC, OPP, paper Etc.

Max. Working Width 300 TO 1210 MM

Max. Web Width 300 MM TO 1320 MM

Max. Printing Speed 90 to 150m Per Minute

Printing Repeat Cylinder Diameter 360 MM to 720 MM

Material Reel Dia Unwinder & Rewinder 600 MM, 800 MM to 1000 MM

Drying System Electric Heater & Hot Air Generator.

Main Motor D.C. Drive / A.C DRIVE

Air Blower / Per Station 1 HP, 2 HP, 3 HP

Drying Chamber Heating Load / Per Station 6 K.W. TO 12 K.W.

Auto Tension Control Optional (Mechanical, Pneumatic, Magnetic)

Web Guide System - Mechanical, Hydraulic

Infeed / Outfeed System Optional

Ink Circulation System Optional

Reverse Station as per requirement

Pressure Roller Pneumatic System or mechanical

Thermal Fluid Heating System Optional

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Polyester Film Printing Machine

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Polyester Film Printing Machine
Approx. Rs 20 Lakh / Piece
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Web Width 200 mm to 1000mm

Max. unwind Dia 600mm

Printing Speed 80 to 120 Mtrs/Min

Max. Cylinder Dia. 200mm

Min. Cylinder Dia. 100mm           

Unwind Weight 250 Kgs to 400 kgs

Min. Core ID. 76 mm

Max. Core ID 150mm (Optional)

 • Unwind: This unit consists of ball bearing assembly to accommodate a shaft with tapered reel cones to accept standard cores. Arrangement for lateral displacement with mechanical clutch are provided at such points at operators ease. Sufficient idle rollers are provided to ensure perfect web tension.

 • Motorized Register Controls: Mechanical devices for cross as well as lengthwise registration is provided at the operating side to ensure fine register of multi-colour prints at operational speeds while the machine is in operation. Longitudinal registration done by either compensating roll moving up and down on linear screw system with servo motor or by SS roll cantilevered by screw and slo syn motor operated by individual push button controls at the unit of by controls at the individual panel board.

 • Rubber Roll Impression: -Pneumatic or Manual (either of them optional)

 • Laminated Foil Printing Unit: It consists of cylinder unit, impression rollers and doctor blade unit which are easily removable for changing, working and for making ready. Doctor blade holder are easily removable for sharpening and replacing blades. Oscillating doctors knife’s position and angle is adjustable according to the dia. of printing cylinders. Fitted on low friction gun metal bushing with mechanical oscillation off the gear box drive All units of blades are equipped with devices for oscillation and change of angles of blade to suit dia of cylinders. 

 

• Gear Box: Spiral Bevel reduction/oil immersed, fixed at the unit side frame along machine. Mechanical drive for alternate transversal movement of the Doctor blade with adjustable stroke of +/- 9mm. Reverse printing facility provided on few stations

 • Rewind Unit: Printed web is duly wound on the shaft made of allow steel on a paper core duly locked by tapered cones provided in the shaft. The shaft is mounted on the ball bearing assembly. The rewind shaft is driven by friction clutch mechanical assembly, which controls the web tension on the film, which ensures perfect and tight rewinding without stretching the film.

 • Drying Chamber: With blowers & heaters for even drying of ink

 • Drive: Main drive is by AC variable speed motor of reputed make and with AC variable speed control panel consisting of rectifier, voltage indicator, amps meter, re-start interlocking system etc. and is housed on an M.S. Steel cabinet, with all control switch etc. mounted on the sloping top of the panel for easy operation

 • Web Aligner (Optional): Web Materials are fed from a reel to the machine, processed and then rewound. These guiding systems are designed to eliminate these positioning errors and they ensure precise web alignment throughout the process. EPC (Edge Position Controls) are provided with power pack electronic controls, pneumatic cylinder, edge sensor, etc at the unwind unit and before rewind unit of either E+L or Reputed make. (Optional)

 • Auto Tension Control (Optional) :- Powder Clutch / Brake driven by AC motor controlled output synchronized with machine through load cell censors, digital tension controllers etc of reputed make. Web tension control is to assure constant tension level between unwind and infeed nip and outfeed nip and winding unit.

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Roll & Roll Foil Printing Machine

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Roll & Roll Foil Printing Machine
Approx. Rs 35 Lakh / Piece
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Roll & Roll foil printing machine:
300mm to 1000mm Capacity Single Colour to 8 Colour Rotogravure Printing machine Model-500H2/8" with 9kw capacity heating chamber with 2HP high pressure blower, pneumatic rubber roll impression system with cylinder shaft & simplex unwind & rewind with mechanical shaft suitable for 76mm core ID can withstand 600mm dia roll with rell weight of 500kg, with 5HP main motor & 5HP rewind motor with mechanical clutch & mechanical brake. Arrangement for reverse printing and split unit

Price Ranges from: 14 to 35 Lakhs

OPTIONAL ATTACHMENT

Unwind :Auto Tension Control Magnetic Powder Brake force cooled version, with tension controller, proximity and 2 nos. load cells.

 

Rewind: Auto Tension Control Magnetic Powder clutch Force Cooled Version, with tension Controller, Proximity and 2 Nos load Cells.

 

Web Aligner with its trolley with hydraulic power pack & its sensor on unwind unit.

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Blister Foil Printing Machine

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Blister Foil Printing Machine
Approx. Rs 14 Lakh / Piece(s)
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Blister foil printing machine

Price Ranges from: 14 to 20 Lakhs.

1. No of printing units : 1 to 8 col
2. Web width : 1000 mm max - 300 mm min
3. Print repeat : 325 mm – 625 mm
4. Materials to print : alu foils 18 – 30 micron hard, 50 – 100 micron soft foil laminates paper laminates etc.
5. Operating speed : 30 – 100 mt / min.
6. Machine frame : 40 mm thick ms frame mechanical cross connected by tie bars, cross beams etc, for vibration and trouble-free performance.
7. Unwind unit : 1 simplex unwind unit, trolley type gliding or lenier bearings with auto epc of e+l and load cell based magnetic: brake / tension controls of dynaspeed.
8. Printing station : individual print station is separately mounted. Hollow printing cylinder mounting. Arrangement is provided quick mounting & locking system for cylinder shaft adoption of hollow rubber rolls with quick mounting and locking. Pneumatic pressure system for rubber rolls with controls, indication of pressure at both ends. Manual (or motorised) registration system for lateral movement. Auto registration system for longitudinal movement through ball screw and servo motor / controls of branded make. Distance between two station 1000 mm.
9. Unit dryers : single side drier hood is provided which slide out to facilitate cleaning and web threading. Hot air is blown from a 2 hp cap blower with 9 kw heating capacity battery of heaters channeled to the drier hoods. specially designed jet nozles are provided to blow air across width of web supported by idlers in front of the nozzles. Between nozzles exhaust points are provided spread across the hoods. Individual control for blower operation and heaters controls through temp controllers are provided at the units.
10. Inking assembly continous feed inking system with circulation pump ink tray, 30 ft cap tank with by pass etc are provided viscosity controllers with dispensor is provided. Ss ink tray for 400mm and 700mm cylinder length immersion type inking system with ss ink tray. Outlet v/v for easy ink removal from the tray. The ink tray is adjustable in height to cover min and max size printing cylinder. Ink splash guards are provided. Easy ink tray removal for cleaning.
11. Doctor blade assembly : fitted on low friction gunmetal bushing with mechanical oscillation off the gearbox drive. Doctor assembly adjustable to diff wipping angles. Mechanical as well pneumatic operation is provided. Quick change over of doctor blades and doctor blade holding assembly.
12. Rewinding station :one center shaft type rewinding unit is provided. Lay on roll with pneumatically activated arms with indication for pressure. Max rewind roll wt – 350 kg. Max rewind roll od – 500 mm. Optional provided safety chucks and 76 mm od air shafts. rewind tension controls through load cell based tension controller and magnetic particle clutch drive. Tracking roller type epc unit before winding.
13. Counter :mpm & length counter are provided
14. Main drives & gears : shall be of reputed cos with flame proof fittings (bharat bijlee or seimens) with suitable v. F. D’s (abb or seimens) spiral beval gear box with neutral and reverse position as required.
15. Electricals : control panel consisting of v. F drives, hot air blower operations and other electrical operator controls etc. Are grouped for operator ease.
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Laminated Foil Printing Machine

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Laminated Foil Printing Machine
Approx. Rs 20 Lakh / Piece
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LAMINATED foil printing machine SPECIFICATION: 

Price Ranges from: 20 to 30 Lakhs.

Web Width : 200 mm to 1000mm

Max. unwind Dia : 600mm

Printing Speed : 80 to 120 Mtrs/Min

Max. Cylinder Dia. : 200mm

Min. Cylinder Dia. : 100mm

Unwind Weight` : 250 Kgs to 400 kgs

Min. Core ID. : 76 mm

Max. Core ID : 150mm (OPTIONAL)

 

•UNWIND: This unit consists of ball bearing assembly to accommodate a shaft with tapered reel cones to accept standard cores. Arrangement for lateral displacement with mechanical clutch are provided at such points at operators ease. Sufficient idle rollers are provided to ensure perfect web tension. Optional Web Aligners and Tension control brake mounted on trolley with edge sensor.

 

•CONSTRUCTION: Moulded CI frames of total thickness of 70 mm with wall thickness of 25 mm duly machined to close tolerances inter connected by cross beam & tie rods for vibration free performance consists of printing cylinder shaft, mechanical or pneumatic impression roll, compensating roll, idlers, doctor knife, unit dryers, ink pan, drying unit etc.

 

•RUBBER ROLL IMPRESSION: -Free printing pressure roll of NBR roll of dia. 150mm and hardness 65-70 is engaged by pneumatic cylinder with left and right pressure regulators. Air cylinders 65 dia x 100 strokes. Rubber roll hollow type with both end bearing mounted.

 

• LAMINATED FOIL PRINTING UNIT: It consists of cylinder unit, impression rollers and doctor blade unit which are easily removable for changing, working and for making ready. Doctor blade holder are easily removable for sharpening and replacing blades. Oscillating doctors knife’s position and angle is adjustable according to the dia. of printing cylinders. Fitted on low friction gun metal bushing with mechanical oscillation off the gear box drive All units of blades are equipped with devices for oscillation and change of angles of blade to suit dia of cylinders. The Rubberized impression cylinder is precision ground and are free on bearing to give perfect impression, which can be engaged or disengaged from operating side after presetting.

 

 

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Foil Printing Machine

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Foil Printing Machine
Approx. Rs 22 Lakh / Number
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Product Details:
Minimum Order Quantity1 Number
FeaturesReel to Reel Delivery
Max Speed100-150 m/min
Max Web Width250-500 mm

Printing &drying unit, reverse pntg, auto rubber roller & registration, tension ctrl & edge guide

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Call Us:  +91-8048078576
Web Flex Machines
Salim Khunt
No. 202, Apollo Chambers, Mogra Lane, Old Nagardas Road Andheri East,
Mumbai - 400069, Maharashtra, India
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